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The process is very straightforward, as outlined below:",[],"normal",{"_key":281,"_type":271,"asset":49,"children":282,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":293,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"c5adc56b5229",[283,288],{"_key":284,"_type":275,"marks":285,"text":287},"3590ebf7ec55",[286],"strong","List all of the steps",{"_key":289,"_type":275,"marks":290,"text":291},"feb9b7c9d311",[]," in a process from beginning to end.","number",[],{"_key":295,"_type":271,"asset":49,"children":296,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":305,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"d4f2499f83a7",[297,301],{"_key":298,"_type":275,"marks":299,"text":300},"77c8758b34a9",[286],"Create a diagram",{"_key":302,"_type":275,"marks":303,"text":304},"e973eba9f34e",[]," with a box for every step, in sequence.",[],{"_key":307,"_type":271,"asset":49,"children":308,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":317,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"f17dc23021af",[309,313],{"_key":310,"_type":275,"marks":311,"text":312},"2784828b0f94",[286],"Calculate the time currently required to complete each step of the process,",{"_key":314,"_type":275,"marks":315,"text":316},"f60d0b465b3e",[]," and add that time to the box - See FIGURE 1 below.",[],{"_key":319,"_type":271,"asset":49,"children":320,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":329,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"5993188edc7d",[321,325],{"_key":322,"_type":275,"marks":323,"text":324},"38b49cfbb69e",[286],"Add the time in each box",{"_key":326,"_type":275,"marks":327,"text":328},"77aed8b1aedc",[]," to yield the Total Cycle Time.",[],{"_key":331,"_type":271,"asset":49,"children":332,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":341,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"0e2c9330c017",[333,337],{"_key":334,"_type":275,"marks":335,"text":336},"98990dfbdb7b",[286],"Identify those steps that do not add value to the process.",{"_key":338,"_type":275,"marks":339,"text":340},"db0f04baf6c4",[]," Non value-added operations include: inspection, test, rework, set-up, inventory buffers, product movement other than customer delivery - any activity that does not improve the form, fit, or function of the product on the first pass through the process.",[],{"_key":343,"_type":271,"asset":49,"children":344,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":353,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"28d4a0475471",[345,349],{"_key":346,"_type":275,"marks":347,"text":348},"d1bdfa214d2b",[286],"Move the boxes representing non-value-added processes to the right",{"_key":350,"_type":275,"marks":351,"text":352},"d80302c856de",[]," of the value-adding steps -see FIGURE 2 below.",[],{"_key":355,"_type":271,"asset":49,"children":356,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":365,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"256fe3a288e6",[357,361],{"_key":358,"_type":275,"marks":359,"text":360},"7f4973e46987",[286],"Add the time in each of the non-value-added processes",{"_key":362,"_type":275,"marks":363,"text":364},"d22f0d73911b",[]," to yield the Non-Value-Added Cycle Time. This is the waste that could be eliminated if only value-added steps were performed.",[],{"_key":367,"_type":271,"asset":49,"children":368,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":377,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"d9b04b0f6a14",[369,373],{"_key":370,"_type":275,"marks":371,"text":372},"65a342e2de0d",[286],"Add the time in each of the value-added process",{"_key":374,"_type":275,"marks":375,"text":376},"1c1e2129c41f",[]," to yield the Value-Added Cycle Time.",[],{"_key":379,"_type":271,"asset":49,"children":380,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":389,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"5905a9de66e0",[381,385],{"_key":382,"_type":275,"marks":383,"text":384},"c3eb91fb7211",[286],"Calculate the percentage of the Total Cycle Time",{"_key":386,"_type":275,"marks":387,"text":388},"71fe9ddb98fc",[]," that is a function of Non-Value-Added operations. You may wish to construct a pie chart to communicate the analysis - see FIGURE 3 below.",[],{"_key":391,"_type":271,"asset":49,"children":392,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":401,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"6553da62fdd2",[393,397],{"_key":394,"_type":275,"marks":395,"text":396},"d9d2530af635",[286],"Identify the target process",{"_key":398,"_type":275,"marks":399,"text":400},"2f33d8c277fd",[]," configuration using benchmarking and best-in-class analysis.",[],{"_key":403,"_type":271,"asset":49,"children":404,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":413,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"37ad47726e58",[405,409],{"_key":406,"_type":275,"marks":407,"text":408},"fdf9e3a72270",[286],"Diagram the target process",{"_key":410,"_type":275,"marks":411,"text":412},"67de9a51a46a",[]," and determine the Total Target Cycle Time - see FIGURE 4 below.",[],{"_key":415,"_type":271,"asset":49,"children":416,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":425,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"0830a247a889",[417,421],{"_key":418,"_type":275,"marks":419,"text":420},"11e2b5243d5f",[286],"Analyze the Non-Value-Added steps",{"_key":422,"_type":275,"marks":423,"text":424},"c0a96f1461e6",[]," to identify actions to reduce or eliminate these operations.",[],{"_key":427,"_type":271,"asset":49,"children":428,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":437,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"c0b0f3057dcb",[429,433],{"_key":430,"_type":275,"marks":431,"text":432},"3677cdd8b6fd",[286],"Analyze the Value-Added steps",{"_key":434,"_type":275,"marks":435,"text":436},"04b183467a9e",[]," to identify improvement opportunities and implement actions to reduce the cycle time.",[],{"_key":439,"_type":271,"asset":49,"children":440,"image":49,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"level":57,"listItem":292,"markDefs":449,"muxVideo":49,"placeholderURL":49,"posterImage":49,"style":279},"086753e9ca3a",[441,445],{"_key":442,"_type":275,"marks":443,"text":444},"e9dd68360834",[286],"Diagram the improved process,",{"_key":446,"_type":275,"marks":447,"text":448},"1951131ea29c",[]," compare to the target process, and identify gaps for further improvement actions on an ongoing basis until the target is achieved.",[],{"_key":451,"_type":452,"asset":49,"float":453,"image":454,"internalButtonPath":49,"internalImageLinkPath":49,"keyTakeaways":49,"markDefs":49,"muxVideo":49,"placeholderURL":49,"posterImage":49,"width":498},"dad92a058e76","contentImage","center",{"_type":42,"asset":455},{"_createdAt":456,"_id":457,"_rev":458,"_type":47,"_updatedAt":459,"altText":460,"assetId":461,"description":49,"extension":51,"metadata":462,"mimeType":85,"opt":488,"originalFilename":493,"path":494,"sha1hash":461,"size":495,"title":460,"uploadId":496,"url":497},"2023-06-01T21:13:27Z","image-f2b2100c302581367be78c5189cbdb6075573ca6-590x519-webp","IiCJ95SfAhg35OwvbfKciM","2025-01-21T20:41:59Z","Example diagram showing all of the tasks of a project in order with the number of hours per task and a second diagram showing these tasks separated into \"Value-added\" and \"Non-Value-Added\" 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